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T2 Universal Studios
Hollywood, California
T2 Attraction at Universal Studios, Hollywood
T2 Attraction at Universal Studios, Hollywood

Universal Studios, having had great success with the Terminator 2 (T2) attraction in Florida, decided to bring it west to their Hollywood theme park. The 3D movie, directed by James Cameron and starring Arnold Schwarzenegger, is, frame-by-frame, the most expensive movie ever made. The attraction is an integration of the 3D movie effect with a live theatrical production and numerous special effects within the theater. It culminates, of course, in a spectacular finale, the 3D effects combining with explosive in-house effects--giving the visitor a real sense of being in the movie.

In creating the ultimate T2 experience, a tremendous amount had to take place behind the scenes in regard to audio/visual effects, lighting control, steam and LN2, and hydraulic systems. Syska Hennessy Group provided a number of services in developing these areas, including: MEP systems specifications and design; the contractor selection process for MEP; MEP construction phase assistance; coordination of all show vendor information; and review and advice on client change orders and disputes.

Exterior of T2 Theatre
Exterior of T2 Theatre

The Building
Syska Hennessy Group faced a number of unique challenges with this project, both in building and show integration. In regard to the building itself, the location, atop an existing parking structure, posed numerous challenges with facility component integration--for instance the structural system, utility routing, electrical services, and efficiency. Because of the unique location, some creative routing of utilities within the structure was required. Power lines, steam and plumbing were routed through the ceiling of the parking lot. Syska Hennessy Group coordinated this effort, minimizing cores in the beams and adhering to certain clearances within the garage.

The parking structure was also used to run chiller piping to the facility, as the central plant was installed in a different building. With a very long operational day followed by frequent overnight maintenance, T2 is essentially a 24-hour facility. The attraction is also critical and downtime had to be minimized, therefore the installation of a (2) 330-ton redundant chiller system was crucial. In addition, two smaller, pony-type (30-ton) chillers were installed to allow for maintenance of primary chillers, as well as provide an energy-efficient central plant for after-hour operation. For energy efficiency, an additional building, a non-critical multi-use venue (MUV), was designed to be served from the central plant. Syska Hennessy Group designed a Direct Digital control system, so if a primary chiller goes down, the MUV gets shut down--while keeping T2 operational--saving money and energy. The facility is efficient in its systems, as all mechanical units have economizers.

Research on the Florida attraction helped Syska Hennessy Group with other systems installation--for instance, figuring out projected electrical loads for this facility, and designing the substation serving the facility based on real data projected loads rather than connected loads. We were then able to coordinate the incoming services with Universal Studios' existing medium voltage electrical infrastructure. Fire alarm, security, and paging systems all had to be integrated with parkwide existing systems.

Fog engulfs the audience during T2 at Universal Studios
Fog engulfs the audience during T2 at Universal Studios

The Show
Integration of systems directly related to the show provided some exciting design challenges as well, most notably with the fog effect. The finale of the show calls for engulfing the audience completely in fog. It was important that the fog travel at speeds that would result in engulfment within seconds, providing the same effect at the front of the auditorium as the back. This was achieved by designing a high-pressure, 100psi steam system and mixing steam with LN2. The fog is shot from cannons at the bottom of the screen. A number of issues had to be addressed regarding the fog, like the coordination of the timing of the steam and LN2 mixture. Humidity in the theater had to remain constant, as fluctuations would affect the steam.

Equipment used for T2 show.
Equipment used for T2 show.

Also, special attention had to be paid to wetness on the stage resulting from the steam. For this, pipes were sloped properly so the water would flow back into steam traps. And for fog removal, an air return from the back of the theater was designed that draws the fog out of the room.

Other work directly related to the show included the installation of a sound system by Sound Deluxe, for which Syska engineers utilized K-rated transformers and isolated ground systems to mitigate any harmonic concerns that may be generated. Also: the interfacing of all show control elements--like hydraulics for stage doors and gun-toting robots, motors under seats to provide seat movement synchronized with the movie, the design of a theatrical dimming Strand lighting system, and projection room climate control.

For the pre-show and outside line areas, air systems were integrated in an interesting way. The system draws 100% outside air in from the top of the building, bringing fresh air on to the people gathered in the pre-show area. That air is then drawn from fans below this area and brought down on the people waiting in line outside via jet nozzles. These people are therefore treated to cool air and a misting system while waiting to enter the attraction. The sweeping motion helps to eliminate odors in the pre-show area stemming from 700+ people standing in it for about fifteen minutes at a time.

See It!
Syska Hennessy Group met the many systems integration challenges involved in designing this facility. The job required an incredible attention to detail, from massive chiller systems all the way down to tiny cue lights on the stage for actors. The result is a thrilling attraction that provides the ultimate 3D experience.


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